set to challenge the tradition bound construction industry

 
 
how is applied?

 

day one

step 1

   

start - 11:00

 

  • moladi form is delivered to the site.
    Area = 74m²
    Mass = 550kg
    Volume = 4m³

     

  • start the erection of moladi

  • panels are assembled by general labourers to form the mould/kit of the desired house plan.

 

step 2

 

  • internal panels are erected.

  • window frames and block-outs (WinBloc) are positioned.

  • mesh and reinforcing details are placed according to engineer specifications.

  • external panels are then erected.

 

step 3

 

  • door frames and block-outs (DoorBloc) are positioned.

  • erection of moladi completed. (4 hours)

  • with only four labourers.

 

finish - 15:00

 

step 4

start - 15:00

 

  • four labourers are needed to manually fill the wall cavity with 3.4m³ of an aerated mortar mix.

  • pour is completed (2 hours)

 

finish - 17:00

 
   

day two

step 1

   

start - 07:00

 

  • moladi form is removed.

  • panel being moved weighs less than 30kg

  • (3.84m² X 8kg/m²) and can immediately be re-erected on the next foundation.

  • removing the moladi formwork complete.    (2 hours)

finish - 09:00

 
   

finishing

 
 

step 2

  • structure can be painted with a cementitious water based textured paint as soon as moladi is removed.

  • oil or water based paint can also be used at a later stage.

 

step 3

  • when moladi form is removed, walls are 1.5 to 2.0 mPa strong with an ultimate strength of 10 to 20mPa, achieved in 28 days, depending on the mix design of the mortar - c:w ratio
  • engineer certified roof is constructed.
 

step 4

  • final finishing’s, such as plumbing and electrical fittings, are completed.

  • structure is now ready for occupation.

 
 

production cycle completed in an 8 hour day

erect moladi formwork

 - 4 hours
fill moladi formwork  - 2 hours
remove moladi  formwork  - 2 hours (the following day)

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